To make a jockey shifter, you need to install a shifter handle and attach it to the transmission. Making a jockey shifter is a diy task that requires some knowledge of mechanics and the right tools.
A jockey shifter is a unique gear shifter commonly used in custom motorcycles. It is a handle that is attached to the transmission of the motorcycle, allowing the rider to change gears without using a foot shifter. This type of shifter is popular among motorcycle enthusiasts who want to customize their bikes or add a vintage touch to their rides.
Making a jockey shifter requires some basic mechanical expertise and the right tools, but it can be a fun and rewarding project for those who enjoy working on motorcycles.
Credit: widowmakerindustries.com
Understanding The Parts Required For Jockey Shifter
If you’re into vintage motorcycles, a jockey shifter is a must-have accessory. It not only adds a classic and unique touch to your bike but also enhances your riding experience. But, before you jump into making a jockey shifter, it’s essential to understand the basic components required.
In this section, we’ll discuss the fundamental parts of a jockey shifter and their functions.
The Basic Components Of A Jockey Shifter
A jockey shifter consists of three main components: the shifter knob, the shift lever, and the linkage. Let’s take a closer look at each component.
The Shifter Knob
The shifter knob sits on top of the shift lever and is responsible for changing gears. It’s the part that the rider interacts with, and it’s essential to choose a shifter knob that is comfortable to reach and handle. The shifter knob is typically made of a durable material such as metal or plastic and has ridges or patterns to aid in grip.
The Shift Lever
The shift lever is a long arm that connects the shifter knob with the linkage. It’s usually made of metal and is designed to withstand the repeated force required to shift gears. The length of the shift lever can be customized to fit the rider’s preference, and it’s important to ensure it’s positioned correctly for efficient shifting.
The Linkage
The linkage connects the shifter knob and the shift lever to the transmission, enabling the rider to change gears. The linkage is made up of several parts, including rods and bushings, and it’s crucial to ensure that these parts are aligned correctly for smooth and accurate shifting.
A jockey shifter consists of three essential components: the shifter knob, the shift lever, and the linkage. Each component plays a crucial role in shifting gears, and it’s important to choose materials and customize the length of the shift lever to suit your needs.
By understanding the basic components of a jockey shifter, you’ll be able to create a unique and functional accessory for your vintage motorcycle.
Identifying The Tools And Materials Needed For Crafting Your Jockey Shifter
Crafting a jockey shifter can be a fun and rewarding experience. To successfully build your own jockey shifter, you will need to have the right tools and materials at your disposal. In this section, we will identify the essential tools and materials for crafting your jockey shifter.
Tools Required For Crafting A Jockey Shifter
To make a jockey shifter, you need to have some specific tools. Here are the tools that you need:
- Welder
- Angle grinder
- Metal lathe
- Drill press
- Metal cutting saw
- Clamps
- Hammer
- File
- Measuring tape
- Safety glasses
- Welding helmet
Materials Required For Crafting A Jockey Shifter
You will need to gather a few materials before starting to craft your jockey shifter. Here are the essential materials required for making your jockey shifter:
- Steel tubing (1-inch diameter)
- Steel plate (1/4 inch)
- Lever and linkage assembly
- Ball joints (2)
- Extension spring
- Welding wire
- Welding flux
- Bolts and nuts
- Paint or powder coating
- Grease
Building your jockey shifter requires skill and technical know-how. With the right tools and materials, you can create your jockey shifter that lets you experience the thrill of riding your bike while enjoying the scenery.
How To Fabricate The Jockey Shifter
Creating your own jockey shifter is a fun and rewarding experience. Seeing your finished product on your motorcycle is a great feeling, and you can customize it to your liking. Here’s a step-by-step guide to fabricating your own jockey shifter:
Step 1: Gather Your Materials
Before you start, gather all the necessary materials. Here are the tools and items you will need:
- Welder
- Grinder
- Chop saw
- 3/4″ round stock steel
- Shifter handle
- 5/16″ bolt with a lock nut
- 1/2″ rod end
Step 2: Cut The Steel
Using your chop saw, cut the steel into two 9″ sections. Then, cut one of these sections into a 6″ piece and a 3″ piece.
Step 3: Weld The Pieces Together
Weld the two longer sections of steel together, forming a “t” shape. The 3″ piece of steel should be welded in the center of the “t” shape, perpendicular to the two longer sections. This will serve as the base for your shifter.
Step 4: Add The Shifter Handle
Weld the shifter handle to the top of the 6″ section of steel. Then, weld this 6″ section to the top of the base plate.
Step 5: Attach The Rod End
Weld the 1/2″ rod end to the bottom of the 6″ section of steel. This will serve as the pivot point for your shifter.
Step 6: Attach The Bolt
Using your lock nut and bolt, attach the shifter cable to the rod end.
Step 7: Test Your Shifter
Test your shifter to make sure it is working properly. Adjust the bolt and rod end until the shifter is shifting smoothly.
Step 8: Paint Or Powder Coat
Paint or powder coat your shifter to protect it from rust and give it a finished look.
There you have it, a jockey shifter that you made yourself! Now you can hit the road and enjoy a new level of control when shifting your motorcycle.
Installing And Test Riding Your Jockey Shifter
If you own a motorcycle and want to add some custom flair to your ride, installing a jockey shifter might be the perfect addition. This type of shifter allows you to adjust gears with a simple motion of your hand, creating a unique and functional modification.
In this guide, we’ll cover the basics of installing and test-riding a jockey shifter on your custom motorcycle.
Installing The Shifter On Your Custom Motorcycle
Before you begin installing the jockey shifter on your custom motorcycle, make sure you have all the necessary tools and materials. You’ll need a jockey shifter kit, a drill, wrenches, and allen keys, among other tools. Once you’ve got everything you need, follow these steps:
- Remove the stock shifter: To install a jockey shifter, you’ll need to remove the stock shifter first. Use a wrench or allen key to loosen the bolts and nuts holding the shifter in place, and then gently remove it.
- Install the jockey shifter: Position the new shifter in place and use the included hardware to secure it. Make sure it’s tightened properly and won’t move.
- Adjust the linkage: Once the shifter is installed, adjust the linkage so it’s level with the ground and in a comfortable position for your hand.
- Test the shifter’s movement: Before test-riding the motorcycle, make sure the shifter moves smoothly through all the gears. Adjust it as needed until it works seamlessly.
Test-Riding Your Custom Motorcycle
Now that you’ve installed the jockey shifter, it’s time to test ride your custom motorcycle. Here are some tips for making sure everything is in good working order:
- Take a short ride: Start with a short ride around the block to get a feel for the new shifter and how it works. Pay attention to how it feels and whether you’re able to shift gears easily.
- Practice shifting: If you’re not used to using a jockey shifter, it might take some practice to get the hang of it. Spend some time practicing shifting gears in a safe area until it becomes second nature.
- Check for any issues: While you’re test-riding the motorcycle, keep an eye out for any issues with the shifter or other components. Make sure everything is working as it should and there are no loose bolts or nuts.
- Enjoy your new shifter: Once you’ve tested the shifter and are satisfied with its performance, it’s time to hit the road and enjoy your custom ride!
Installing and test-riding a jockey shifter on your custom motorcycle can add some unique style and functionality to your ride. Follow these tips for a smooth and successful installation and enjoy the feeling of shifting gears with just a flick of your wrist.
Frequently Asked Questions Of How To Make A Jockey Shifter
What Is A Jockey Shifter?
A jockey shifter is a mechanical device that changes the gear shift pattern of a foot-controlled motorcycle to a hand-operated one.
Why Use A Jockey Shifter?
Using a jockey shifter offers greater control, versatility, and a unique driving experience. It allows for more precise gear shifting, and allows riders to keep their feet on the pegs while shifting gears.
Are Jockey Shifters Legal?
Jockey shifters are legal in most states, however, riders must ensure that their motorcycle meets local laws. Riders must also ensure that the operation of the motorcycle conforms to local vehicle codes and driving laws.
How Do You Install A Jockey Shifter?
To install a jockey shifter, remove the existing shift lever and install the jockey shifter assembly according to manufacturer instructions. Then, adjust the shifter cable and install the clutch cable if needed.
What Are The Benefits Of A Jockey Shifter?
Jockey shifters offer greater control and precision while shifting gears, allowing riders to focus on the road. They also provide a unique driving experience, with many riders feeling a sense of connection and control when shifting gears with a hand-operated shifter.
Conclusion
A jockey shifter can give your bike a unique look and feel while also offering a custom touch to your ride. This diy project requires some welding skills and patience, but the end result is well worth the effort. Remember to gather all the necessary tools and materials before starting, and always prioritize safety.
Whether you’re building a jockey shifter for the first time or already have some experience, make sure to take your time and do it right. Once completed, you can enjoy the satisfaction of having a custom shifter that you made yourself.
As you ride, be proud of your creation and appreciate the hard work that went into crafting it. With a jockey shifter on your bike, you’re sure to turn heads and stand out in the crowd. So go ahead and give it a try – you might just surprise yourself with your own skills!